Method of making electrodes.



them firmly to each other.

'such as will enable-0t UNlTE s rarns PATENT OFFICE.

nRNsT WALDEMAR .TUNGNER, or KNEIPPBADEN, SWEDEN, issienon TO NYA AGKUMU- LATORAKTIEBOLAGET JUNGNER, or STOOKHOLM, swnnsn.

marnon or MAKING ELECTRODES.

no ssopaa Patented Feb.25,'1908 Application filed April 4. 1907. Serial llo. 366.391-

do hereby declare the following to. be a full,

clear, and exact descri tion of the invention,

iiers skilled in the art to which it appertains to make and use the same. A

The present invention .relates toa method of increasing the capacity of electro-active,

cement-like substances produced from small particles such as grains, powder or flakes of magnetic metals, as iron, nickel and cobalt.

If-'- powder or flakes of a magnetic metal, for example nickel, is stirred to a paste with a suitable electrolyte, such as a sulfuric acid solution of an ammonium salt, and the mixturev is pressed to a brick and exposed toairoxidation, the uppermost layers of the nickelgrains are transformed into nickel sulfate according to the following reaction:

the ammonium salt to form the difficultly soluble double salt of nickel and ammonium (NHQ NKSOQ which on drying crystallizes on the particles ofnickel, connecting the air as well as the ammonium salt contribute ultimately to the formation of basic salts, richer in. oxygen.

When the above-named reaction, after repeated immersions of the brick in the acidulated solution of the ammonium salt and the subsequent dryin s, has continued to a certain point, thebric loses its porosity and sucks up no more solution worth mentioning.

It then consists of a conducting skeleton of particles of nickel, the intervening spaces of which are filled with nickel-ammonium salt. The limit of electro-activity that can. be iven the brick in this way is thus attained. f such a brick is put into a solution of alkali and submitted to anode-electrolysis, the following reactions take place:

Ni(OH) O H O Ni (0H),. 1

The oxygen of The higher electro-active nickel-hydrate is here for simplicitys sake supposed to be of the above composition. Ifthe brick then be freed from adhering alkaline hydrates by washing'with water and thereafter dried, it will be found that it has again become porous so that it can again absorb liquid. The nickel-hydrates thus take up less room than the nickel-ammonium salts previously contained therein. In fact, the pores in the metal skeleton can, after'this operation, be filled up with a-still greater quantity of electro-active nickel hydrate. It is, however, obvious, that if'in the bricks the nickel particles could be wholly or partially replaced by some lighter material, for instance, graphite, the conducting skeleton would, per unit of wei ht, inclose in its pores a considerably greater quantity of active mass.

The object of my invention is to produce;

porous conductors, which, uniting great firmness with a good conducting capacity are capable of taking up in their pores the greatest amount possible of active mass per has previously beennickel-plated in the galvano plastic way, described in my application for patent of" the United States filed September 20, 1964, Serial No. 225,235. The mixture is stirred with a solution of an armmonium-salt to which has been added sulfuric acid, for example salammoniac to a paste, which is kneaded into the meshes of a net-work or into perforated plates of pure nickel or of a nickel alloy, provided with a suitable contact device.v The electrode thus formed is dried and thereafter drenched in the same solution,-which operations are repeated until the cement has attained sufficient firmness and the pores have been filled with nickel-ammonium salts. The electrode unit of weight, and, further, to fill up these is then put down into an alkali-solution and In order to introduce st1ll more electro-acfive nickel-hydrate into the lowing operation takes place: The electrode is washed with water to remove any adherii'ig alkali-hydrate and is thereafter put into an electrolyte containing a nickel-salt, for in stance, sulfate of nickel, which preferably slightly acidulated (or eventuz-illy slightly to NKOH),

ammoniacal.)

During the preparation of the anode in alkali the surface of the nickel particles has been com letely coated with a thin. covering of nickeliydrate, insoluble in alkali, which, as known, prevents the oxidation of the underlying metal in this electrolyte. The case will, however, be quite different when the anode is put into an electrolyte containing sulfate of nickel, which especially if slightly acidulated, slowly dissolves the coating of nickel-hydrate, so that the metallic nickel surface becomes uncovered. Hereby a gal vanic cell of, on the one hand, the high nickel-hydrate, and on the other hand, the metallic nickel is formed, whereby (if the intermediately-formed Ni(OI-I) is eliminated) the following diagrammatical reaction. takes place:

OH This reaction takes. place very slowly, and only after from three to five days has; all the hydrateof nickel-peroxid been reduced The galvanic action is facilitated. if non-galvanized graphite is present. To each molecule NitOH) a molecule of NiKOH), is thus added, whereby the quantity of nickel-hydrate is, as seen, doubled. The additi n by degrees has, besides, a strongly adhesi -'e effect on the surrounding particles, whereby the firmness ofthe cement is still more increased. By anode electrolysis in alkali the lower nickelehydrate is thereafter transformed to higher, depolarizing hydrates. By repeating these operations the pores of the electrodes are gradually entirely filled with. the electro-active hydrate of nickel, 50

and thereby the capacity of the electrodes manifolded. However, the production of new hydrate of nickel takes place by this operation, as will be understood, at the expense of the metallic nickel in the electrode proper; If the reaction is carried too far, the

nickel particles forming the conducting skeleton gradually lose their mutual coherence, whereby the conducting capacity of the electrode is decreased.

If in producing the cement a relatively large quantity of flake raphite has been used, whereby the pores ave become comparatively large, it is more advantageous, in order to be able to fill them to a suitable del l l into the same bath.

, ments of the kind,

pores, the folgree, to metallically connect the electrode with a smooth nickel-plate, also put into the solution of sulfate of nickel. The nickel plate is also dissolved and the (llS:-0l\'0(l nickel travels througl' the electrolyte into the pores of the electrode, where it is deposited in the form bf hydrate. In this case itis advantageous notto acidulate the solution of nickel salt, but to keep it perfectly neutral,

, in order that the nickel particles contained in the cement may be protected as long as possible against oxidation by the layer of hydrate of nickel formed on the surface.

What has been said above about cements ofnickel particles with nickel hydrates, is also true of the other metallic metals ironand cobalt and their respective hydrates. An

iron electrode may suitably be treated in the following manner-:.The electrode is discharged until the greater part of the active mass is oxidized to hydrated peroxid of iron, Fe(OH) The electrode is thereafter put into a solution of chlorid of iron and annnenium and is connected with an iron-plate put V The following reactions then take place:

t I If at the nickel electrode the graphite used be strongly nickellated (to 70% or more) such nickel plated? graphite may be used alone or else a mixture of strongly rickelplated and non-plated, or pure graphite used. By means of this method the capacity of cedescribed is considerably increased, and this capacity may be charged and discharged in a very short time. Notwithstanding this, the cements preserve perfectly their firmness and conducting power.

l lhatl claim is: i

1. The method of producing electroactive substances for secondary batteries which comprises binding small articles of magnetic metalby a hydrate of one of these metals, converting this h drate to a higher state of oxidation by ano e electrolysis in alkali,

treating the mass with a solution of a com-.

uently' elcc-' pound of the metal, and subse trolyzing it in ana'lkaline electro to.

2. The method of producing e ectroactive substances for secondary batteries which comprises binding small particles of magnetic metal by a hydrate of one of these metals, converting this hydrate'to a higher state of oxidation treating the mass with a solution. of a compound of the metal, while metallically connected to a plate of the same metaland subsequently electrolyzing it in an I alkaline electrolyte.

3. The method of producing electroactive substances for secondary batteries which comprls'esbinding small articles of magnetic metal by a hydrate o one of these metals, converting this hydrate to a higher state tional hydrate as Ni (OH) 2 of oxidation as Ni(O H) subsequently eonverting said higher hydrate to a lower one as Ni(Ol-l) and simultaneously forming addiand finally convert ing all the hydrate to a higher state of oxida tion as Ni(OH) substantially as described.

4. The method of producing electroactive substances for secondary batteries which comprises binding small particles of magnetic metal and graphite with a hydrate ot the metal, converting said hydrate to a higher state of oxidation, treating the mass so formed with a solution of a compound of 7 said metal, and finally subjecting the resulting mass to electrolysis in alkali, substantially as described.

5. The method of producing electroactive substances for secondary batteries which comprises binding small particles of magnetic metal and gra hite galvano-plated ione of these metals with a hydrate of the metal, converting said hydrate to a higher state of oxidation, treating the mass so formed with a solution of a compound of said metal, and finally subjecting the resulting mass to electrolysis in alkali, substantially as described.

6. The method of producing electroactive substances for secondary batteries which comprises mixing magnetic metal with graphite and graphite coated with one of said metals, binding the mixture with a hydrate of the metal, converting said hydrate to a state of higher oxidation, then subjecting themixture to the action of a compound of the metal,

' and finally subjecting same to the action. of a solution of a nickel salt and finally subjecting the mass to electrolysis in alkali, substantially as described.

8. The method of producing electroactive substances for seconlary batteries which comprises binding small particles of nickel with a nickel hydrate, converting this hydrate to a higher state of oxidation, subjecting the mass 'to the action of a solution of a nickel salt, containing ammonium, and :linally subjecting the mass to electrolysis in alkali, substantially as described.

9. The method of producing electroactive substances for secondary batteries which comprises binding small. particles o'i' nickel by a hydrate of nickel, conyerting this hydrate to a higher state of oxidation, subjectin the mass to the action of a solution of nicke sulfate and salammoniac, and finally subjecting the mass to electrolysis in alkali, substan tially described.

In testimony that I claim the foregoing as my invention, 1 have signed my name in presence of two subscribing Witnesses.

' ERNST WALDEMAR JUNGNER.

Witnesses SVEN PnnnssoN, T. Born.

ill 

